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Research and testing |
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Over the course of
several years, Fab-Tech conducted a comprehensive program of
research and testing of available fluoropolymers to determine
the attributes of compatible coatings on the market. PermaShield
Fluoropolymer Barrier Coating far outperformed all others. |
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Fab-Tech engineers worked closely with resin manufacturers to select a base
product. The selected formula was then modified to enhance
permeation resistance and tested under Fab-Tech's unique coating
methodology. Exhaustive tests of virtually all duct
coatings available confirmed that this new formula
has much better adhesion and permeation resistance than standard
ETFE or ECTFE. |
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FM Approved |
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PermaShield Pipe with PermaShield Fluoropolymer Barrier Coating is FM 4922 approved for use
as a fume exhaust product without internal fire suppression
systems. This covers the maximum approval range of 4"
to 60" diameter and a coating thickness up to 12 mils. |
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Test Results |
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PermaShield
Fluoropolymer Barrier Coating has gone through extensive testing both
internally and at independent laboratories. All test
results met or exceeded benchmarks. |
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TEST |
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TEST DESCRIPTION |
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TEST RESULTS |
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Chemical
Immersion |
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Extended
immersion in strong acids. |
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Samples
exhibited no evidence of chemical attack or loss of adhesion, no
blisters developed, some other coatings tested did blister. |
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EIS
(Electrochemical Impedance Spectroscopy |
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Following
extended immersion in strong acids, impedance measurements taken
to determine permeation resistance. |
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Results
indicate excellent protection with end of test percentages of
97% or greater permeation resistance. |
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E-84 (Stiner
Tunnel) |
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ASTM E 84
tests for Fire Spread and Smoke Developed, frequently used by
code officials and regulatory agencies in the acceptance of
interior finish materials. |
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PermaShield
Fluoropolymer Barrier Coating falls in the Class 1 category with a Flame Spread Index
of "0" and a Smoke Developed Index of "20". |
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Atlas
Cell |
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Standard
ASTM test involving test pieces subject to boiling water for
defined periods of time then check the coating for delamination
or blisters. |
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The new PermaShield
Fluoropolymer Barrier Coating ran far longer than any other
coating ever tested. |
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Boil
and Peel |
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Standard
test, prolonged boil of flat coated substrate samples with
scored coating, samples then deformed in a defined way to see if
coating will peel. |
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The
adhesion of the PermaShield Fluoropolymer Barrier Coating is the best ever seen. |
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Field
Flange |
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Round
duct samples are cut and reflanged to observe coating adhesion
to the new flange. |
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No peel
or delamination observed, adhesion to substrate remains
consistent. |
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Field
Patch / Repair |
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Coated
samples are repair patched. |
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Patches
found to be superior to patches of other coatings. |
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FM
4922 |
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Standard
Factory Mutual test, measures flame propagation in duct systems. |
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Test
passed: temperatures well below 1,000°F at 23 feet. |
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Desirable Attributes |
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Besides its high level of chemical resistance, PermaShield Fluoropolymer Barrier
Coating possesses the following desirable attributes: |
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- Mechanically
tough with excellent cut through and abrasion resistance |
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- Low cold flow |
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- High tensile
strength and good elongation properties |
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- Excellent
impact resistance at room temperature and down into the
cryogenic |
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- Dimensionally
stable |
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- Continuous use
to 300°F in most applications |
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- Excellent
release properties |
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- Very smooth
surface |
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Atlas cell test. |
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FM 4922 test. |
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CHEMICAL
COMPATIBILITY |
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Table 1 -
Chemical Compatibility Comparison |
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Table 1 lists over
500 chemicals whose corrosive characteristics create problems
that can often be solved by specifying PermaShield Pipe (PSP®). The maximum use temperature for each chemical
service is suggested as a guide only and are not necessarily
upper limits of usability but are limits of data
available. Little or no chemical attack is indicated at
the temperature listed with less than 10% swelling or dimensional
change and less than 15% loss of tensile strength at a
concentration of 100%, concentrated, or saturated solution. It is
recommended that tests be conducted under actual or simulated
use conditions whenever possible to determine the suitability of
PermaShield Fluoropolymer Barrier Coating or any other material for a specific
application. This guide is based on controlled
tests of representative chemicals, field applications,
experience, and engineering judgments with regard to the
suitability of PermaShield Fluoropolymer Barrier Coating in these chemical
environments. |
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Table 2 - PTFE
Sealant Compatibility Data |
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Table 2 was
assembled from known compatibility data for PTFE materials and
should be used only as a general guide for determining the
suitability of Gore-Tex® sealants for specific applications. |
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