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PSP® Odor Control
Duct Provides Giant Leap Forward in Fire Safety |
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"Class 1" rated
plastic material may not be sufficient to provide your
wastewater facility with needed fire and smoke
protection! |
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This
is one phone call every facility manager dreads. "911 operator - what's your
emergency?" "This is the facility manager at the
Norton wastewater plant on Hill Street. We have a fire at
our facility that's out of control... we need the fire
department - NOW!" |
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Estimated
$1 million USD cost of fire damage to this wastewater treatment plant (FRP
duct system). |
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And arriving right
behind the fire trucks comes the media... film vans, reporters
and helicopters drawn by the flame and smoke, to put your
"breaking story" on the six o'clock news. |
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This incident that
occurred at the Mansfield wastewater facility located in Norton,
Massachusetts in January of 2009 had a fortunate outcome.
Fire fighters from three municipalities arrived on site to
quickly extinguish the fire and no plant personnel were injured
in the accident. The facility, however, did sustain over
$1 million USD in damage not just from the flames, but from the
thick black soot that covered everything inside the
facility. The soot left behind is "something that I
haven't seen, I don't think, in my career" reported Norton
Fire Chief Richard Gomes. This residue is a typical result
of burning plastic, fiberglass and components containing
hydrocarbons. It was everywhere! |
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Ken Hackett, plant
operations manager said, "the fire started in a new air
scrubber, manufactured by Siemens Water Technologies, that was
being proofed before installation. The scrubber eradicates
offensive odors emitted by the plant by processing the air
through a bio filter before discharging it back into the
atmosphere." Starting in the odor control scrubber
outside the building, the fire quickly spread into the main
building via the fiberglass duct ventilation system. |
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Fires at wastewater
facilities occur more frequently than admitted. A blaze in
an impregnated carbon absorber vessel at New York City's Coney
Island Water Pollution Control Plant (Knapp Street, Brooklyn)
resulted in damages in excess of $19 million USD. Ignited
by an exothermic reaction in the carbon bed, the
"deep-seated fire" smoldered and grew until the vessel
was completely ablaze, then quickly spread throughout the plant
via fiberglass FRP duct. |
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Installing PSP®
odor control duct with a "0" flame spread rating, that
does not burn, generate smoke or melt, can mitigate fire damage
at your wastewater facility! |
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Fab-Tech's
PermaShield Pipe (PSP®) is recognized around the world as the
best product for the removal of corrosive and highly hazardous
fumes from a variety of industrial applications. One such
critical use is as odor control duct in wastewater
facilities. Duct lines at wastewater facilities transport
not only malodorous fumes, but also a witch's brew of hazardous
products. Virtually every part of the wastewater system
can produce objectionable odors. Airborne hydrogen sulfide
is the most prevalent odorous compound, but additional odorous
organic chemicals such as methyl mercaptain and dimethyl
disulfide can also be present. |
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Wastewater chemical
vapors can also include: chlorine, hydrogen chloride, hydrogen
sulfide, ozone, sulfuric acid, sodium hydochlorite, sodium
hydroxide, methane and digester gas. All of which can be
corrosive to carbon steel, galvanized steel, and even some
plastics. Plant designers are challenged to employ the
best materials possible for safety, yet stay within budgetary
constraints. Designers have to contend with the triple
threat of corrosion, odor and flammability. |
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PSP's unique
combination of extreme corrosion resistance and "0"
Flame Spread makes this stainless steel duct with its durable
and highly chemical resistant fluoropolymer coating, the best
choice to transport fumes and gases produced on site, and will
provide your facility with decades of worry free odor control
exhaust service. |
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PermaShield Pipe
will greatly contribute to the overall safety of your wastewater
facility as well as the safety of the men and women responsible
for day-to-day operations by preventing fugitive odor
contamination, fluid leakage, or catastrophic loss of life and
property in the event of a fire. |
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Beyond "Class 1"
Duct |
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Your local building
code and fire code official will be satisfied with PSP® as a
true "Class 1" product. PSP® complies with NFPA
820* established by the Uniform Building Code which is accepted
by federal, state and local authorities. This product will
not burn as certified by ASTM E-84 test with "0" flame
spread and a smoke generation index of less than
"20". PSP® does not burn but unlike plastic
duct, it also does not melt and collapse thereby continuing to
exhaust and contain the hazardous fumes. |
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Building codes and
regulations stress lower flame spread and low smoke generation
for many materials. The Steiner Tunnel Test (ASTM E-84) is
frequently referenced as a method to assess flame spread and
smoke generation and is a mandatory test for many commercial
building materials. The values obtained from burning the
test material represent a comparison with 1/4" inorganic
reinforced cement board expressed as zero (0) and red oak
expressed as one hundred (100). Installations using Fab-Tech's
PSP® duct go beyond what is required to be Class 1. With
a flame spread of "0", it has the flame spread rating
of reinforced cement board. A flame spread of
"20" will still allow flame propagation - some
distance from the flame source! Don't be misled into
thinking that duct with a Class 1 flame spread index will not
burn... it will! But use of PSP® duct with a
"0" flame spread index can greatly reduce the
possibility of fire spreading via the duct and contribute to a
reduction of annual fire and business interruption insurance
costs. |
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PSP® duct installed
at a NYC DEP WPCP. |
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Wastewater
treatment plant owners and engineers can improve facility fire
safety by employing a combination of safety focused engineering
design and cutting edge equipment technology, such as PSP®
duct. |
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If you would like
more information about corrosion resistant, zero flame spread
PSP® fluoropolymer coated stainless steel duct, contact Fab-Tech
Inc. |
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Wouldn't you rather make this call to Fab-Tech than to 911. |
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• Details of the Norton, MA
fire found in The Norton Mirror, Thursday, January 29, 2009. |
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• Data on NYC DEP Coney
Island fire gathered at NYWEA 2009 presentation "Innovative |
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Odor Control
Automatic Fire Protection System" |
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* NFPA 820 is the Standard
for Fire Protection in Wastewater Treatment and Collection |
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Facilities. |
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