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CNSE of the
University at Albany, New York, USA |
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Nation's top college for
nanotechnology and microtechnology uses PSP® to safely exhaust
clean room manufacturing process
exhaust |
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The dramatic
changes the computer revolution of the 1980's brought to our
lives will be dwarfed in comparison to the changes that will
occur through the new scientific field of nanotechnology.
Applications will affect everything from the batteries we use,
to new ways of generating and transmitting electricity, to the
way we treat cancer. Nanotechnology is the science of
managing and manipulating matter at the atomic level. It
is for us today what plastic was in the 1940's.
Universities, state and regional development councils have been
investing in nanotechnology research in hopes of getting in on
the ground floor of this revolution. |
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CNSE features world-class
nanotechnology tools and facilities. |
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This
Case Study highlights the impressive College of Nanoscale
Science and Engineering of the University at Albany (CNSE).
CNSE is the first college in the world devoted exclusively to
the research, development and deployment of innovative
nanoscience, nanoengineering, nanobioscience and nanoecnomic
concepts. Its campus complex - a $3 billion, 450,000 square
foot facility - is the most advanced research complex of its
kind at any university in the world. With more than 250
companies worldwide as partners, CNSE students and faculty work
along side industry scientists on fundamental cutting-edge
research underlying
real-world problems. The Albany complex houses the only
pilot prototyping facilities in the academic world for the two
standard sizes in computer chip design; the 200 millimeter (8
inch) wafer and the 300 millimeter (12 inch) wafer. |
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Background |
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Nanotech research
employs many of the same manufacturing protocols as
microprocessor "chip" manufacturing, the most critical
of which is an environmentally clean space or "clean
room" free of air borne contaminants. But just as
clean room manufacturing requires the intake of clean, filtered
air, so too must the by-products of the manufacturing process be
safely exhausted. Process exhaust can contain potentially
hazardous, highly corrosive, combustible and even toxic fumes
and liquids. The safety and health of personnel, the
environment and the integrity of the facility and its systems
are important considerations in the design of any nanotech lab,
but especially critical in a university setting where student
and faculty safety is paramount. |
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Utilizing Semiconductor
Successes |
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The University
selected the design services of M+W Zander, to execute the clean
room design of their facility. M+W Zander's success in the
electronics and nanotech industries is based on planning,
construction and operation of many semiconductor production
facilities. One of the construction materials M+W
incorporated into the clean room design was a proven product
they had used many times before for corrosive fume exhaust -
PermaShield Pipe (PSP®) fluoropolymer coated stainless steel
exhaust duct. |
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The evolution of
fluoropolymer coated stainless steel duct began in the
semiconductor industry of the early 1990's. Fires
spreading through manufacturing buildings via a ventilation
system made of combustible materials resulted in a string of
catastrophic losses. To address these challenges, Fab-Tech
developed a process to integrally bond a fluoropolymer material
to the inside surfaces of stainless steel duct. The use of
coated stainless steel duct was a revolutionary breakthrough and
has now become the material of choice for both the semiconductor
and nanotech industries as it meets the extreme demands of both
safety and corrosion resistance. |
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Building codes and
insurance companies prefer the use of non-combustible materials
(i.e. stainless steel) for fume exhaust lines versus materials
requiring suppressant devices such as sprinklers. When
selecting duct for corrosive exhaust applications, it was
critical to choose a product that was rated by Factory Mutual
(FM), an affiliate of the insurance company FM Global which is
devoted to reducing commercial and industrial property losses
and maintaining the continuity of its policyholders' business
operations. Fab-Tech uses Factory Mutual Research's
services to earn the FM Approval mark, certifying through
rigorous testing, the reliability of their products.
PermaShield coated stainless steel duct is tested and approved
under FM Research Standard Number 4922. By using
fluoropolymer coated stainless steel duct, structural integrity
is maintained in the event of a fire. With extremely low
flame and smoke characteristics, these systems will not burn,
melt or generate large quantities of smoke, an extremely
important issue in any lab environment. |
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The PSP® duct at
CNSE was expertly installed by MCD Mechanical Contractors of
Albany, NY. "Working with your Jim Dion has been a
very positive experience", commented John Rhude, Project
Manager for MCD. "Jim did an excellent job of taking
care of our orders and insuring that all material arrived when
promised." MCD Project Foreman Dave McDonald added,
"We especially appreciated the fact that we could cut and
shorten coated duct without hurting the coating." The
ability to cut and modify PSP® duct is one of the unique
features of this product. PSP® duct can be shortened,
flared or "cut into" for saddle taps or sample ports
with no weakening of the bonded proprietary green fluoropolymer
coating. |
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PSP® duct staged for installation
by MCD Mechanical Contracting Technicians.
Note clean room protocol is already in effect at this point of
assembly. |
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Conclusion |
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CNSE, working
closely with M+W Zander and MCD Mechanical, has completed three
NanoFab clean room projects and installed several thousand feet
of Fab-Tech PSP® duct at the Fuller Road site. Installed
duct ranged from 3 inch tool hook-up lines to 60 inch process
exhaust mains. Several thirty six (36") and forty
eight (48") inch vertical stacks were also supplied.
In sizes 3 inch through 14 inch, Fab-Tech's innovative "EZ"
clamped duct was used to significantly reduce installation time
in the clean rooms. |
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Fab-Tech is proud
to be an integral part of the nanotechnolgy research being
conducted at CNSE. Through its mission of academic
excellence and providing future generations of scientists with
state-of-the-art facilities, CNSE is truly an incubator of
discovery and a gateway to greatness! |
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PSP® duct installed on NanoFad 300
North exterior. |
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